Production







Melting center

Ghial’s melting shop has 9 melting furnaces and a capacity of more than 20.000 tons of aluminum per year.
A seconda delle esigenze del cliente possiamo dedicare i forni a leghe di alluminio diverse.

PRODUCT CONTROL
Metallurgic Laboratory can check material specification and mechanical properties.

QUALITY CONTROL
We actually cast the following aluminium alloys:
EN AC 46000-AlSi9Cu3(Fe)
EN AC 46100-AlSi11Cu2(Fe)
EN AC 43400-AlSi10Mg(Fe)
EN AC 43200-AlSi10Mg(Cu)
EN AC 46400-AlSi9Cu1Mg
EN AC 42100- ALSI7MG0,3
GMW5-ALCPSi9Cu3(Fe)


HPDC

20 HPDC machines ranging from 4000 tons to 1.200 tons. The Lean Manufacturing approach is applied in our robotized cells including dimensional controls and finishing.

Our Standard of production is:
Horizontal injection machine
Trimming machine
Robots
Furnace
Air System
Die temperature control system
Special technologies:
Vacuum System
Squeeze Pins
Jet Cooled Pins
   
PROCESS CONTROL
Production and Process Engineer
PRODUCT CONTROL
Quality in accordance with control plan and customer specification
   


Gravity casting

8 robotic cells give us the opportunity to cast aluminum parts from less then 1 kg weight till 100 Kilos.

8 MACHINES PRODUCING PARTS TILL 35 KG WEIGHT
Our Standard of production is:
Casting machine
Trimming and cutting
Robot
Furnace
Air System
Die temperature control system

PROCESS CONTROL
Production and Process Engineer

PRODUCT CONTROL
Quality in accordance with control plan and customer specification


Finishing and heat treating

We make the finishing, heat treatment, shot blasting, cutting and deburring of the castings.


Machining

GHIAL makes machining and assembly in GHIAL-VRM and Betelli Lavorazioni Meccaniche plants.

HORIZONTAL & VERTICAL CNC’S IN ROBOTIZED CELLS
Our Standard of production is:
CNC
Washing
Leak test
Assembly cell with Poka Yoke control

PROCESS CONTROL
Production and Process Engineer

PRODUCT CONTROL
Quality in accordance with control plan and customer specification


Mold construction

The internal tool shop guarantees a strategic know how. We can manufacture internally the dies and all the maintenances; this let us be reactive and fast to the customer’s demand.


Shipping

GHIAL delivers to its customers all over the world (Brasil, India, USA, Germany, Sweden, France, Austria, Holland, UK, Italy).